China high quality Fe Front-End Hydraulic Cylinder for Dump Truck vacuum pump oil

Product Description

FE Front-End Hydraulic Cylinder for Dump Truck

production details:

Model     Rated Press(Mpa)   Lift capacity(T)   Weight(KG)  Oil Port Oil Volume(L)
FE 3TG-F091*3205-1424     20   11-18   92 1″SAE 16
FE 3TG-F110*3205-1399     20   21-46   98 1″SAE 24
FE 3TG-F110*3700-1529     20   20-37   109 1″SAE 28
FE 3TG-F129*3460-1449     20   33-59   129 1″SAE 37
FE 3TG-F129*3880-1609     20   33-59   142 1″SAE 42
FE 3TG-F149*3880-1644     20   47-68   168 1″SAE 56
FE 4TG-F149*4620-1484     20   35-70   171 1″SAE 59
FE 4TG-F149*4940-1529     20   34-66   179 1″SAE 63
FE 4TG-F169*4620-1479     20   51-83   206 1″SAE 78
FE 4TG-F169*5180-1604     20   50-83   227 1″SAE 88
FE 5TG-F169*5355-1394     20   35-66   212 1″SAE 80
FE 5TG-F169*5780-1559     20   34-60   224 1″SAE 87
FE 5TG-F169*6180-1559     20   34-58   236 1″SAE 93
FE 5TG-F169*6480-1604     20   34-56   247 1″SAE 97
FE 5TG-F191*6180-1527     20   49-84   281 1″SAE 122
FE 5TG-F214*7130-1722     20   60-84   380 1″SAE 188

 

Cylinder Tube O.D.  131mm-242mm
Operating Pressure  16Mpa-20Mpa
Numbers of Stage 3, 4, 5, 6
Largest Moving Stage Diameter   110mm-214mm
Stroke   2900mm-9030mm
Closed Length   1320mm-2177mm
Extended Length   4220mm-11207mm
Plunger Mount Thickness   42mm-52mm
Warranty Period   14 months after date of production
Piston rod head radius 53-62mm
Oil Port G1/1”SAE
Cardinal Axi 60mm-65mm
Port Size 50mm-60mm

 Product Advantages
1 more than 22 years manufacture experience
2 Our own factory
3 ISO9001-2008
4 Competitive price and high quality
4 Competitive price and high quality
5 Based on your drawing or requirement
6 rigid matching control and proper seals
7 Easy install and easy maintain

Product Process:

1.Raw materials entering the factory, 27SiMn, 40CrMo, ST52, 45# steel tubes or bars for choice
2.Do the pre-treatment including pickling, phosphating and saponification, and then cold-draw the seamless steel tubes.
3.Put the steel tubes into the tempering CHINAMFG to do the stress relief annealing in convenience of the subsequent the processing.
4.Multi-roll straightening machine, with 10 straightening points, achieves the automatic rolling straight improving the efficiency greatly
5.Heat treatment to obtain work pieces with different properties by changing their internal microstructure or surface chemical composition.
6.Cylindrical degree can be controlled within 0.03mm and the surface roughness is up to 0.4 by honing with range:φ40mm-φ450mm and longest length: 12000mm
7.Machining processes to obtain high precision parts with complex shapes strictly according to the detailed drawings.
8.Electroplating production process fulfills the functional and ornamental requirements for coating work pieces of different dimensions according to specific application requirements.
9.Cleaning all the parts by automatic cleaning machine in the special solution and under special  temperature control effectively.
10.All the parts are assembled into complete cylinders according to the strict assembly instructions by skillful workers in dust-free workshop.
11.Do proof pressure and performance tests to check whether the cylinders can operate smoothly and stably under the specified pressure with no leakage and deformation.
12.Do the painting including high quality primer and topcoat to obtain beautiful appearance and protect  the cylinders against the anticorrosion.
13.Wooden pallet or boxes packing with plastic films wrapped on the surface, suitable for long-time sea  transport.

Quality Control:
>All specification is designed by professional engineer.
>All material is high quality-Seal kits were purchased from USA, Japan, UK and Sweden.
>All material is processed by skilled workers and advanced CNC lathe
>All cylinders are 100% tested before package to ensure every cylinder is qualified for its purpose
>Package is air cushion film for each cylinder and steel case for all cylinders to ensure goods can arrive at customer safely
>14 months warranty and long time track service is offered to solve any problems you meet after sale.

After-sales service

Warranty period:

Wantong Hydraulic warrants all cylinders to be free from any defects in material or workmanship under normal use and service for a period of 14 months

Exclusion clause:
This warranty does not cover & WANTONG shall have no responsibility for:
1.Troubleshooting, diagnostic, removal, or reinstallation labor charges;

2.Freight charges for either defective parts or new or repaired parts unless prior written approvalis obtained from WANTONG;
3.Claims for loss of time, inconvenience, loss of use, profits or other consequential damages
4.Conditions from, alteration, accident, misuse, neglect, fire, theft, loss, intentional damage, direct,indirect, consequential, incidental, weather related, or any other type of damage resulting fromthe use of the product;
5.Corrosion unless the material is found to be out of specification;
6.Failure due to contamination introduced to the cylinder;
7.Paint unless out of specification;

 Hydraulic cylinder problems occur at warranty period:

(1) New cylinder replace;
(2) price discount in the next order;
(3) the “repair fee” pay: repair fee required to within a reasonable range: the cost of CHINAMFG repair problem hydraulic cylinder < repair fee < the cost of production of a new hydraulic cylinder;
(4) for strategic customers, 1 to 1 special treatment.

Our product

Our Slogan:

“Pursue zero defect of our products, and realize zero customers’ complains”
Company introduction:

    Founded in 1995, with registration capital of 60 million RMB, ZheJiang CHINAMFG Hydraulic Co., Ltd is specialized in hydraulic products design,R&D and manufacturing.

We mainly produce Hydraulic Cylinder including Vehicle Hydraulic Cylinder, Coal Mining Hydraulic Cylinder, Engineering Hydraulic Cylinder ,Oil field cylinder and CHINAMFG Engineering Hydraulic Cylinder.Also we can design and manufacture various special purpose hydraulic cylinders such as agriculture hydraulic cylinder,industry hydraulic cylinder, 6 DOF platform, machine tools, etc.

We have more than 120 kinds of hydraulic cylinder , our annual capacity is 200 thousand sets of cylinders which makes our company an important production base for hydraulic cylinders.

 Our company covers an area of 180 thousand square CHINAMFG (193 thousand square feet),and has more than 500 employees.We have CHINAMFG and advanced production equipments including cold drawing line, heat treatment line, surface treatment line, testing machines and various CNC machines, totally 700 sets of machines.

 All production steps are finished in same factory which guarantees good quality and short lead time. All the products have passed validation of ISO/TS16949, CCRI, CCS, and DNV AND ABS,API,etc.

Company advantage:

>Professional manufacturer& supplier of Hydraulic Cylinders for more than 22 years;
>Hydraulic Cylinders Certification ISO9001:2008, SGS, TS16949, RoHS, CNAS Certification;
>Experience in export North America, Australia, Asia, Middle East, Africa;
>Hydraulic Cylinders can be Make according to client’s requirements;
>The Hydraulic Cylinders can be used for Dump Truck, Tipper Truck, Trailer, Agricultural Machinery, Engineering Machinery, Garbage Truck, Landing Platform etc;
>We are the supplier of Sinotruk, CNHTC, CIMC, Wuzheng, Beiben Truck, Baic Group, FOTON, HOWO, JAC, ZheJiang Hyundai, Xihu (West Lake) Dis.n, ZheJiang Automobile, most of famous truck manufacturing and refitting company use our telescopic cylinder as first choice

Our customer
 

Ceritificated&Trade Fair

FAQ

Q1: Are you a manufacture or a trade company?
A:Manufacture, we are the leader manufacturer of hydraulic industry in China with 22 years’ experience     and technologyaccumulation.With strong technical team we could solve any annoyance of you.
 
Q2: Do you have quality control system?
A:Yes, The quality management system introduced is: ISO/TS 16949:2009-certifiedby NQA and IATF cert.
 
Q3: How can i get a booklet and buy a cylinder from you?
A: Very easy! Just leave me a message or email or call me directly, let me know you are interesting in      our products.I will talk with you for the details soon!
 
Q4: Can you tell me the price for the cylinder?
A:
1. Please advice the drawing with technical requirement.
2. Please advice the model No. after you check our booklet.
3. Please advice the tipping capacity, number of stages, closed length, mounting type and size.               
4. Please also help advice the quantities, this is very important.
 
Q5: Do your products come with a warranty?
A: Yes, we have 14 months warranty. In this year, if the quality problem we will free repair for you.
 
Q6: Hydraulic cylinder internal leakage?
A: 3 main reasons causing internal leakage: Overload, polishing bad controlled, cheap seal kits. As is        known to all, vehicles in China are often overloaded, our products all designed to bear the overload      power. Advanced equipment could assure the polish processing. And we use the imported/TOP brand    seals to meet customers’ requirement.
 
Q7: What about the quality feedback of your products?
A: We have never received even once quality complaint for many years of international business.
 
Q8: Can you help me to install or recommend what kind of hydrauliccylinder or power pack should I use      for specific machine?
A: Yes, we have 25 experienced engineers who are always ready to help you. If you do not know what      kind of hydraulic cylinders should be used in your machine, please just contact us, our engineers will    design the exact products match your need.
  
Q9:What is the delivery time?
A: Within 20 days for samples.
   15-30 days for bulk production, which is depend on quality, production process and so on.
 
Q10: What is your main payment term?
 A: T/T, L/C,D/A, D/P either is available.
 
Q11: What’s the MOQ?
A: The MOQ is 1 piece.

Material: Steel
Usage: Dump Truck
Structure: Telescopic Cylinder
Power: Hydraulic
Standard: Standard
Pressure Direction: Single-acting Cylinder
Customization:
Available

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hydraulic cylinder

How do hydraulic cylinders compare to other methods of force generation like electric motors?

Hydraulic cylinders and electric motors are two different methods of force generation with distinct characteristics and applications. While both hydraulic cylinders and electric motors can generate force, they differ in terms of their working principles, performance attributes, and suitability for specific applications. Here’s a detailed comparison of hydraulic cylinders and electric motors:

1. Working Principle:

– Hydraulic Cylinders: Hydraulic cylinders generate force through the conversion of fluid pressure into linear motion. They consist of a cylinder barrel, piston, piston rod, and hydraulic fluid. When pressurized hydraulic fluid enters the cylinder, it pushes against the piston, causing the piston rod to extend or retract, thereby generating linear force.

– Electric Motors: Electric motors generate force through the conversion of electrical energy into rotational motion. They consist of a stator, rotor, and electromagnetic field. When an electrical current is applied to the motor’s windings, it creates a magnetic field that interacts with the rotor, causing it to rotate and generate torque.

2. Force and Power:

– Hydraulic Cylinders: Hydraulic cylinders are known for their high force capabilities. They can generate substantial linear forces, making them suitable for heavy-duty applications that require lifting, pushing, or pulling large loads. Hydraulic systems can provide high force output even at low speeds, allowing for precise control over force application. However, hydraulic systems typically operate at lower speeds compared to electric motors.

– Electric Motors: Electric motors excel in providing high rotational speeds and are commonly used for applications that require rapid motion. While electric motors can generate significant torque, they tend to have lower force output compared to hydraulic cylinders. Electric motors are suitable for applications that involve continuous rotary motion, such as driving conveyor belts, rotating machinery, or powering vehicles.

3. Control and Precision:

– Hydraulic Cylinders: Hydraulic systems offer excellent control over force, speed, and positioning. By regulating the flow of hydraulic fluid, the force and speed of hydraulic cylinders can be precisely controlled. Hydraulic systems can provide gradual acceleration and deceleration, allowing for smooth and precise movements. This level of control makes hydraulic cylinders well-suited for applications that require precise positioning, such as in industrial automation or construction equipment.

– Electric Motors: Electric motors also offer precise control over speed and positioning. Through motor control techniques such as varying voltage, frequency, or pulse width modulation (PWM), the rotational speed and position of electric motors can be accurately controlled. Electric motors are commonly used in applications that require precise speed control, such as robotics, CNC machines, or servo systems.

4. Efficiency and Energy Consumption:

– Hydraulic Cylinders: Hydraulic systems can be highly efficient, especially when properly sized and designed. However, hydraulic systems typically have higher energy losses due to factors such as fluid leakage, friction, and heat generation. The overall efficiency of a hydraulic system depends on the design, component selection, and maintenance practices. Hydraulic systems require a hydraulic power unit to pressurize the hydraulic fluid, which consumes additional energy.

– Electric Motors: Electric motors can have high efficiency, especially when operated at their optimal operating conditions. Electric motors have lower energy losses compared to hydraulic systems, primarily due to the absence of fluid leakage and lower friction losses. The overall efficiency of an electric motor depends on factors such as motor design, load conditions, and control techniques. Electric motors require an electrical power source, and their energy consumption depends on the motor’s power rating and the duration of operation.

5. Environmental Considerations:

– Hydraulic Cylinders: Hydraulic systems typically use hydraulic fluids that can pose environmental concerns if they leak or are not properly disposed of. The choice of hydraulic fluid can impact factors such as biodegradability, toxicity, and potential environmental hazards. Proper maintenance and leak prevention practices are essential to minimize the environmental impact of hydraulic systems.

– Electric Motors: Electric motors are generally considered more environmentally friendly since they do not require hydraulic fluids. However, the environmental impact of electric motors depends on the source of electricity used to power them. When powered by renewable energy sources, such as solar or wind, electric motors can offer a greener solution compared to hydraulic systems.

6. Application Suitability:

– Hydraulic Cylinders: Hydraulic cylinders are commonly used in applications that require high force output, precise control, and durability. They are widely employed in industries such as construction, manufacturing, mining, and aerospace. Hydraulic systems are well-suited for heavy-duty applications, such as lifting heavy objects, operating heavy machinery, or controlling large-scale movements.

– Electric Motors: Electric motors are widely used in various industries and applications that require rotational motion, speed control, and precise positioning. They are commonly found in appliances, transportation, robotics, HVAC systems, and automation. Electric motorsare suitable for applications that involve continuous rotary motion, such as driving conveyor belts, rotating machinery, or powering vehicles.In summary, hydraulic cylinders and electric motors have different working principles, force capabilities, control characteristics, efficiency levels, and application suitability. Hydraulic cylinders excel in providing high force output, precise control, and durability, making them ideal for heavy-duty applications. Electric motors, on the other hand, offer high rotational speeds, precise speed control, and are commonly used for applications that involve continuous rotary motion. The choice between hydraulic cylinders and electric motors depends on the specific requirements of the application, including the type of motion, force output, control precision, and environmental considerations.

hydraulic cylinder

Handling Challenges of Different Fluid Viscosities in Hydraulic Cylinders

Hydraulic cylinders are designed to handle the challenges associated with different fluid viscosities. The viscosity of hydraulic fluid can vary based on temperature, type of fluid used, and other factors. Hydraulic systems need to accommodate these variations to ensure optimal performance and efficiency. Let’s explore how hydraulic cylinders handle the challenges of different fluid viscosities:

  1. Fluid Selection: Hydraulic cylinders are designed to work with a range of hydraulic fluids, each with its specific viscosity characteristics. The selection of an appropriate fluid with the desired viscosity is crucial to ensure optimal performance. Manufacturers provide guidelines regarding the recommended viscosity range for specific hydraulic systems and cylinders. By choosing the right fluid, hydraulic cylinders can effectively handle the challenges posed by different fluid viscosities.
  2. Viscosity Compensation: Hydraulic systems often incorporate features to compensate for variations in fluid viscosity. For example, some hydraulic systems utilize pressure compensating valves that adjust the flow rate based on the viscosity of the fluid. This compensation ensures consistent performance across different operating conditions and fluid viscosities. Hydraulic cylinders work in conjunction with these compensation mechanisms to maintain precision and control, regardless of the fluid viscosity.
  3. Temperature Control: Fluid viscosity is highly dependent on temperature. Hydraulic cylinders employ various temperature control mechanisms to address the challenges posed by temperature-induced viscosity changes. Heat exchangers, coolers, and thermostatic valves are commonly used to regulate the temperature of the hydraulic fluid within the system. By controlling the fluid temperature, hydraulic cylinders can maintain the desired viscosity range, ensuring reliable and efficient operation.
  4. Efficient Filtration: Contaminants in hydraulic fluid can affect its viscosity and overall performance. Hydraulic systems incorporate efficient filtration systems to remove particles and impurities from the fluid. Clean fluid with the appropriate viscosity ensures optimal functioning of hydraulic cylinders. Regular maintenance and filter replacements are essential to uphold the desired fluid viscosity and prevent issues related to fluid contamination.
  5. Proper Lubrication: Different fluid viscosities can impact the lubrication properties within hydraulic cylinders. Lubrication is essential for minimizing friction and wear between moving parts. Hydraulic systems employ lubricants specifically formulated for the anticipated fluid viscosity range. Adequate lubrication ensures smooth operation and extends the lifespan of hydraulic cylinders, even in the presence of varying fluid viscosities.

In summary, hydraulic cylinders employ various strategies to handle the challenges associated with different fluid viscosities. By selecting appropriate fluids, incorporating viscosity compensation mechanisms, controlling temperature, implementing efficient filtration, and ensuring proper lubrication, hydraulic cylinders can accommodate variations in fluid viscosity. These measures enable hydraulic systems to deliver consistent performance, precise control, and efficient operation across different fluid viscosity ranges.

hydraulic cylinder

What benefits do hydraulic cylinders offer for tasks requiring heavy lifting or movement?

Hydraulic cylinders offer numerous benefits for tasks that involve heavy lifting or movement. Their unique design and characteristics make them well-suited for applications that require substantial force, precise control, and reliable operation. Here are the detailed benefits that hydraulic cylinders provide for such tasks:

1. High Force Generation:

– Hydraulic cylinders are capable of generating significant amounts of force. By utilizing hydraulic pressure, which can be easily amplified, hydraulic cylinders can exert substantial force to lift and move heavy loads. The force output of a hydraulic cylinder is directly proportional to the hydraulic pressure and the surface area of the piston. This high force capability makes hydraulic cylinders ideal for tasks that involve heavy lifting, pushing, or pulling.

2. Precise Control:

– Hydraulic cylinders offer precise control over the force and motion they generate. By regulating the flow of hydraulic fluid into the cylinder, the speed, direction, and position of the cylinder’s movement can be accurately controlled. This level of control is crucial for tasks that require precise positioning, delicate movements, or synchronization of multiple cylinders. It enables operators to perform operations with accuracy and minimize the risk of damage or accidents.

3. Safety:

– Hydraulic cylinders are designed with safety features to ensure the protection of both personnel and equipment. They incorporate overload protection mechanisms, such as relief valves, that prevent excessive force or pressure from damaging the system. Additionally, hydraulic cylinders allow for controlled and gradual movements, reducing the risk of sudden and uncontrolled motions that could pose safety hazards during heavy lifting or movement tasks.

4. Versatility and Adaptability:

– Hydraulic cylinders are versatile components that can be adapted to meet specific requirements. They can be customized based on factors such as force capacity, stroke length, speed, and mounting options, allowing them to be integrated into various types of machinery. This versatility makes hydraulic cylinders suitable for a wide range of applications, including construction, material handling, mining, agriculture, and more.

5. Smooth and Controlled Operation:

– Hydraulic cylinders provide smooth and controlled operation, ensuring efficient and reliable performance during heavy lifting or movement tasks. The hydraulic fluid acts as a cushioning medium, which helps dampen shocks and vibrations, resulting in smoother and quieter operation. This controlled operation also reduces the risk of damage to the load being lifted or the surrounding equipment.

6. Compact Design:

– Hydraulic cylinders offer a high power-to-size ratio, allowing for compact machinery design. Their relatively small size, compared to the forces they can generate, makes them suitable for applications where space is limited or weight restrictions apply. This compact design enables the integration of hydraulic cylinders into different types of equipment without compromising performance or efficiency.

7. Durability and Reliability:

– Hydraulic cylinders are built to withstand rigorous operating conditions and provide long-term reliability. They are constructed with robust materials, precise machining, and effective sealing systems to ensure durability and prevent fluid leakage. Hydraulic cylinders can withstand high pressures, heavy loads, and continuous use, making them suitable for demanding tasks involving heavy lifting or movement.

8. Energy Efficiency:

– Hydraulic cylinders contribute to energy efficiency in tasks requiring heavy lifting or movement. Hydraulic systems allow for the transfer of power over long distances without significant power losses. Additionally, hydraulic cylinders can incorporate energy-saving features such as load-sensing technology and regenerative circuits, which reduce energy consumption by optimizing the use of hydraulic fluid.

In summary, hydraulic cylinders offer several benefits for tasks that involve heavy lifting or movement. They provide high force generation, precise control, safety features, versatility, smooth operation, compact design, durability, and energy efficiency. These advantages make hydraulic cylinders indispensable components in various industries where heavy loads need to be lifted, pushed, or moved with accuracy and reliability.

China high quality Fe Front-End Hydraulic Cylinder for Dump Truck   vacuum pump oil	China high quality Fe Front-End Hydraulic Cylinder for Dump Truck   vacuum pump oil
editor by CX 2023-11-22