Product Description
Product Description
Our company has long-term stock of accessories and vulnerable parts,which can be interchanged with original accessories. Simply provide the original part number to produce, and the materials and dimensions meet the original quality. This allows users to use and purchase with confidence before and after purchase, ensuring production.
Manufacturing Process: a. drawing inspection > b. wood type making > c. casting > d. tempering > e. roughing maching > f. tempering > g. finishing maching > h. CNC maching > i. coloring flaw testing > j. ultrasonic flaw testing > k. 3 coordinate detection > l. coloring flaw testing > hardness testing
Technical Specification
| Model | Max feeding size (mm) | Rang of ore out fall (mm) | Weight (kg) | Motor power (kw) | Capacity (t/h) |
| SC2 | 135 | 4-35 | 5300 | 90 | 22-128 |
| SC3 | 185 | 5-38 | 9200 | 132 | 37-219 |
| SC4 | 215 | 6-44 | 14300 | 250 | 68-413 |
| SC6 | 275 | 10-51 | 23500 | 315 | 143-662 |
| SC7 | 300 | 10-70 | 50000 | 520 | 280-1512 |
| SC8 | 370 | 8-70 | 66500 | 600 | 309-2128 |
| SC2s | 240 | 19-38 | 6800 | 90 | 70-168 |
| SC3s | 360 | 19-51 | 12000 | 160 | 91-344 |
| SC4s | 450 | 25-54 | 19300 | 250 | 195-601 |
| SC6s | 560 | 38-83 | 36500 | 315 | 318-1050 |
Packaging & Shipping
Company Profile
HangZhou Shanyo Heavy Industry Machinery Manufacturing Co., Ltd., founded in 1996, is located in HangZhou, ZheJiang Province, the old heavy industry base in northeast China. HangZhou Shanyo Heavy Industry Machinery Manufacturing Co., Ltd., is the first batch of manufacturers to produce and manufacture mining machinery and equipment.Since the establishment of the company, we have always adhered to the business philosophy of “credibility first, customer first”.
In terms of quality, we strictly control the quality. We adhere to the attitude of “quality is the root of the manufacturer, and product difference lies in the details” in all aspects of material procurement, machining production, assembly equipment and commissioning. We have produced more than 1000 sets of mining equipment. With our reliable quality assurance and excellent after-sales service, we have won the unanimous praise of the majority of users.
Our company is located at No. 6, HangZhou West Road, Xihu (West Lake) Dis. New District, HangZhou City, ZheJiang Province, covering an area of more than 50 mu, with a manufacturing workshop of 35000 square meters, nearly 200 employees, 16 professional and technical personnel, and an annual output value of about 50 million.
Our company has 5 meters, 3.4 meters, 3.2 meters, 2.5 CHINAMFG and other vertical lathes. 160, 125, 80, 60, 20 and other horizontal lathes. More than 40 sets of floor boring machines such as 160, 90 and 60 and various processing equipment such as 100, 80 and 50 radial drills. In terms of production and processing, through reasonable arrangement, both high quality and high efficiency are guaranteed. The vulnerable parts, spare parts and product parts of all equipment are independently processed and produced by our factory.
Our company’s products mainly include mining equipment such as cone crushers, rotary crushers, jaw crushers, ball mills, etc. The equipment specifications range from large to small, with complete models. At present, there are many categories of cone crushers in our company’s main core products. In addition to the classic spring crushers, our company’s subsequent main HP/MC multi cylinder cone crushers and CH-CS/SC single cylinder crushers are all manufactured according to the imported original drawing 1:1, which can replace the original imported crushers. Due to their high cost-effectiveness and timely after-sales service, they have received recognition and support from many customers.
Our company also has long-term stock of accessories and vulnerable parts, can be interchanged with original accessories. Simply provide the original part number to produce, and the materials and dimensions meet the original quality. This allows users to use and purchase with confidence before and after purchase, ensuring production.
Installation Instructions
01. Installation of Underframe
1) The equipment is placed on the basis of construction.
2) Equipment placement: The equipment needs to be pre embedded with anchor bolts according to the foundation drawing (according to user requirements, anchor bolts can also be omitted and a pre embedded iron scheme can be used):
a. Perform the second grouting according to the position of the foundation bolts on the foundation drawing.
b. After the secondary grouting layer hardens, install the base frame.
3) When installing the underframe, strict levelness should be maintained. Before installation, the corresponding positions of the underframe damping pads must be polished flat, and the foundation levelness should be checked with a level gauge.
4) Maintaining the levelness of the base can ensure the dynamic balance of the equipment, thus effectively ensuring the reliability of the machine.
02. Installation of transmission components
1) The bearings are hot installed, and the axial position of the bearings relative to the transmission shaft should be ensured when installing the transmission shaft.
2) After installing the transmission shaft, the axial movement should be checked.
3) When installing the gland and host pulley, a layer of sealant must be applied to the flat contact part and flat key surface.
4) The disassembly of the host pulley can be done using a hydraulic device.
03. Installation of exciter components
1) The exciter component has 3 eccentric blocks, with keys corresponding to the upper and lower eccentric blocks and the shaft sleeve. There are 3 sets of keyways on the shaft sleeve, which can be replaced with different sets of keyways to extend the service life of the shaft sleeve.
2) There are multiple keyways on the outer side of the fan-shaped part of the 3 eccentric blocks. The long key fixes the middle eccentric block through the force of the upper and lower eccentric blocks. When in use, the relative positions of the middle eccentric block and the upper and lower eccentric blocks can be changed as needed to obtain different crushing forces.
3) When loading and unloading eccentric blocks, a small angle wedge can be used to expand the opening of the eccentric block slightly for easy loading and unloading.
4) Lock the eccentric block using high-strength steel bolts to sink the nut into the open groove on 1 side. If due to conditions, other high-strength bolts can only be used on site, it must be ensured that the bolts do not rotate by 90 ° after sinking. Otherwise, thin iron plates should be welded on either symmetrical side of the nut to ensure that the nut can be locked by the open groove.
5) After tightening the nut so that the 2 planes at the opening are parallel, use a 1 meter long force rod to tighten the nut again to a certain angle when applying pre tightening force. After applying pre tightening force, lock the nut.
6) Install 2 locking plates, which are close to the eccentric block. If there is a gap between the upper surface and the axial keyway of the shaft sleeve, a thin iron plate can be placed under the locking plate to compensate for the gap. Tighten the bolts and lock them tightly.
04. Installation of exciter components and dynamic cone support
1) To ensure uniform and fine contact, the auxiliary support spherical pad should be scraped and polished in conjunction with the dynamic cone support steel pad, and every 25mm on the outer ring of the spherical pad should be ensured × 25mm has 10-15 contact points, while also providing a small annular gap in the inner ring.
2) Place the vibration exciter flat on the ground, with the movable cone support located on it. Place the flange on the shaft sleeve, install the cone sleeve and snap ring, and ensure that the snap ring fits into the circumferential keyway of the shaft sleeve and sinks into the step of the cone sleeve.
3) Slowly lift the movable cone support to allow the exciter to detach slightly from the ground. Tighten the 8 bolts on the flange step by step, repeatedly, and symmetrically, and then lock the bolts in pairs with iron wire.
4) The correct installation of the auxiliary support spherical pad and exciter is conducive to ensuring the reliability of equipment operation.
05. Installation of moving cone components
1) Remove the protective oil layer from the coated spindle, spherical surface, and conical surface.
2) Apply a layer of yellow dry oil to the surface of the spindle, and a layer of thin oil to the spherical and conical surfaces.
3) Wrap the spindle with thin plastic paper to prevent contamination.
4) Place the moving cone on an iron frame, weld 2 symmetrical lifting rings on the outer surface of the moving cone CHINAMFG plate, lift the moving cone CHINAMFG plate and install it on the moving cone. Install the small CHINAMFG plate, backing ring, and cap nut (left-hand thread), and then use a special wrench and sledgehammer to tighten the cap nut. Use a feeler gauge to check the gap between the surrounding moving cone CHINAMFG plate and the moving cone, ensuring that the gap is almost zero and consistent all around.
5) During assembly, lift the moving cone component at the cap nut, gently and slowly place the main shaft of the moving cone into the shaft sleeve of the vibration exciter component, and steadily make the spherical surface of the moving cone contact the spherical pad of the moving cone support, avoiding the tongue shaped ring or outer edge of the moving cone from being elevated on the moving cone support and damaging the sealing ring.
06. Installation of adjustment ring
1) The adjustment ring components include the hopper, threaded ring, and fixed cone CHINAMFG plate, and their installation quality can also affect the stability of equipment operation, crushing effect, and the service life of the fixed cone CHINAMFG plate.
2) The fixed cone CHINAMFG plate and the threaded ring come into contact through the conical surface. During installation, place the fixed cone CHINAMFG plate in a correct position, place the threaded ring directly on it, place the flange on the threaded ring, clamp the snap ring CHINAMFG the outer ring of the neck of the fixed cone CHINAMFG plate, and then tighten the bolts 1 by one, repeatedly, and symmetrically to lift and clamp the flange.
3) After installing the fixed cone CHINAMFG plate, components such as the pressure iron, sealing ring, and hopper can be installed.
07. Installation of locking mechanism
1) Determine the relative position of the locking structure and support ring based on the positioning pin, screw in the adjustment ring, and adjust to the appropriate position to obtain a suitable working discharge gap.
2) Always ensure that the locking structure is parallel to the support ring, open the high-pressure pump station, adjust the pressure to 13MPa, and gradually, repeatedly, and symmetrically screw down the top rod of the locking structure jack until it is completely tightened.
3) Turn off the high-pressure pump and remove the remaining pressure from the high-pressure pump.
4) Due to the locking structure being achieved through disc springs, the high-pressure pump cannot be opened during normal equipment operation.
08. Installation of lubrication device
1) The lubrication device is installed according to the assembly diagram provided by our company, and users need to prepare the required HG4-761-74 oil pipes and other parts for installation. The oil inlet hose must be able to withstand a pressure of>10MPa.
2) The configuration of the lubrication device must ensure smooth lubrication of oil inlet and return.
3) After completing the installation of the lubrication device, the lubrication device should be tested first, and the lubrication system and control should be debugged. If any faults are found in the lubrication system, they must be disassembled and repaired.
4) It is also necessary to debug the temperature and pressure control system of the lubrication device, and check the reliability of the electrical contact pressure gauge and temperature gauge, as well as their connection with the electrical control cabinet, by adjusting the pressure and temperature upper and lower limit pointers, to ensure the reliability of the equipment control system.
Other information
Certifications
FAQ
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01.Are you a factory or a trading company?
HangZhou Shanyo Heavy Industry Machinery Manufacturing Co., Ltd., founded in 1996, is located in HangZhou, ZheJiang Province, the old heavy industry base in northeast China. It is the first batch of factories producing and manufacturing mining machinery and equipment.
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02.What products does your company mainly produce and also produce various parts?
Our company mainly produces various types of cone crusher, jaw crusher, rotary crusher, impact crusher, vibrating screen, feeder, ball mill and other products. At the same time, we also produce various equipment parts to provide customers with all-round services.
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03.What is your after-sales service like?
After purchasing the equipment, we will assign special after-sales service personnel free of charge to arrive at the site to guide customers in installation, commissioning, trial operation and on-site training of operators. The equipment is subject to 3 guarantees, and the warranty period is 1 year. After-sales service is the guarantee of long-term cooperation between the company and users. Our company has a professional after-sales service team with strong technical force. If the equipment fails during the warranty period, our company will arrange after-sales service personnel to arrive at the site as soon as possible to eliminate the fault and ensure the normal production of users.
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04.Do you have any advantages?
We have not only advanced production equipment, such as CNC vertical lathe, HangZhou crane, milling machine, boring machine and other equipment, but also 16 professional and technical personnel. At the same time, we also have advanced production technology. HangZhou Shanyou has been engaged in manufacturing mining machinery and equipment for 27 years. We are strict with ourselves to ensure that every product produced meets the factory requirements and customer requirements. We will carry out quality control on every detail, So as to produce high-quality machinery and equipment.
Copyrigt BShanyo Heavy Machinery Manufacturing Co.,
| After-sales Service: | 24 Hours Online to Serve You |
|---|---|
| Warranty: | 12 Month |
| Certification: | SGS |
| Surface Treatment: | Sand Blast |
| Manufacturing Process: | Casting |
| Material: | Cast Iron |
Are there any emerging trends in hydraulic cylinder technology, such as smart features?
Yes, there are several emerging trends in hydraulic cylinder technology, including the integration of smart features. As industries continue to adopt advanced technologies and seek greater efficiency, hydraulic cylinders are being equipped with innovative capabilities to enhance their performance and provide additional benefits. Here are some of the emerging trends in hydraulic cylinder technology:
1. Sensor Integration:
– One of the significant trends in hydraulic cylinder technology is the integration of sensors. Sensors can be embedded within the hydraulic cylinder to monitor various parameters such as pressure, temperature, position, and load. These sensors provide real-time data, allowing for condition monitoring, predictive maintenance, and improved operational control. By collecting and analyzing data, operators can optimize the performance of hydraulic systems, detect potential issues in advance, and prevent failures, resulting in increased reliability and reduced downtime.
2. Connectivity and IoT:
– Hydraulic cylinders are being integrated into the Internet of Things (IoT) ecosystem, enabling connectivity and data exchange. By connecting hydraulic cylinders to a network, operators can remotely monitor and control their performance. IoT-enabled hydraulic cylinders facilitate features such as remote diagnostics, performance optimization, and predictive maintenance. The connectivity aspect allows for better integration with overall equipment systems and enables data-driven decision-making for improved efficiency and productivity.
3. Energy-Efficient Designs:
– With the increasing focus on sustainability and energy efficiency, hydraulic cylinder technology is evolving to incorporate energy-saving features. Manufacturers are developing hydraulic cylinders with improved sealing technologies, reduced friction, and optimized fluid flow dynamics. These advancements minimize energy losses and increase overall system efficiency. Energy-efficient hydraulic cylinders contribute to reduced power consumption, lower operating costs, and a smaller environmental footprint.
4. Advanced Materials and Coatings:
– The use of advanced materials and coatings is another emerging trend in hydraulic cylinder technology. Manufacturers are exploring lightweight materials, such as composites and alloys, to reduce the overall weight of hydraulic cylinders without compromising strength and durability. Furthermore, specialized coatings and surface treatments are being applied to improve corrosion resistance, wear resistance, and lifespan. These advancements enhance the longevity and reliability of hydraulic cylinders, particularly in demanding environments.
5. Intelligent Control Systems:
– Hydraulic cylinder technology is embracing intelligent control systems that optimize performance and enable advanced functionalities. These systems utilize algorithms, machine learning, and artificial intelligence to automate processes, adapt to changing conditions, and optimize hydraulic cylinder movements. Intelligent control systems can adjust parameters in real-time, ensuring precise and efficient operation. This trend allows for increased automation, improved productivity, and enhanced safety in hydraulic system applications.
6. Predictive Maintenance:
– Predictive maintenance is gaining prominence in hydraulic cylinder technology. By utilizing data collected from sensors and monitoring systems, predictive maintenance algorithms can analyze the condition and performance of hydraulic cylinders. This analysis helps to identify potential failures or degradation in advance, enabling proactive maintenance actions. Predictive maintenance reduces unplanned downtime, extends the lifespan of hydraulic cylinders, and optimizes maintenance schedules, resulting in cost savings and improved equipment availability.
7. Enhanced Safety Features:
– Hydraulic cylinder technology is incorporating enhanced safety features to improve operator and equipment safety. These features include integrated safety valves, load monitoring systems, and emergency stop functionalities. Safety systems in hydraulic cylinders help prevent accidents, protect against overloads, and ensure reliable operation. The integration of advanced safety features contributes to safer working environments and compliance with stringent safety regulations.
These emerging trends in hydraulic cylinder technology demonstrate the industry’s focus on innovation, performance optimization, and sustainability. The integration of smart features, connectivity, advanced materials, and predictive maintenance capabilities enables hydraulic cylinders to operate more efficiently, provide real-time insights, and enhance overall system performance. As technology continues to advance, hydraulic cylinder technology is expected to evolve further, offering increased functionality and efficiency for various industries and applications.
Customization of Hydraulic Cylinders for Marine and Offshore Applications
Yes, hydraulic cylinders can be customized for use in marine and offshore applications. These environments present unique challenges, such as exposure to corrosive saltwater, high humidity, and extreme operating conditions. Customization allows hydraulic cylinders to meet the specific requirements and withstand the harsh conditions encountered in marine and offshore settings. Let’s delve into the details of how hydraulic cylinders can be customized for marine and offshore applications:
- Corrosion Resistance: Marine and offshore environments expose hydraulic cylinders to corrosive elements, such as saltwater. To mitigate corrosion, hydraulic cylinders can be customized with materials and surface treatments that provide enhanced corrosion resistance. For example, cylinders can be constructed from stainless steel or coated with protective layers like chrome plating or specialized coatings to withstand the corrosive effects of saltwater.
- Sealing and Environmental Protection: Hydraulic cylinders for marine and offshore applications require robust sealing systems to prevent water ingress and protect internal components. Customized sealing solutions, such as high-quality seals, wipers, and gaskets, can be employed to ensure effective sealing and resistance to water, debris, and contaminants. Additionally, hydraulic cylinders can be designed with protective features like bellows or boots to shield vulnerable areas from environmental elements.
- High-Pressure and Shock Resistance: Marine and offshore operations may involve high-pressure hydraulic systems and encounters with dynamic loads or shocks. Customized hydraulic cylinders can be engineered to withstand these demanding conditions. They can be designed with reinforced construction, thicker walls, and specialized components to handle high-pressure applications and absorb shock loads, ensuring reliable performance and durability.
- Temperature and Fluid Compatibility: Marine and offshore applications can expose hydraulic cylinders to extreme temperature variations and specific fluid requirements. Customization allows the selection of materials, seals, and fluids compatible with the anticipated temperature range and the specific fluid being used. Hydraulic cylinders can be tailored to maintain optimal performance and reliability under challenging temperature conditions and with the designated fluid type.
- Mounting and Integration: Customized hydraulic cylinders can be designed to facilitate easy integration and mounting within marine and offshore machinery. Mounting options can be tailored to suit the available space and structural requirements of the equipment. Additionally, customized hydraulic cylinder designs can incorporate features for easy maintenance, accessibility, and connection to the hydraulic system, ensuring convenient installation and serviceability in marine and offshore applications.
In summary, hydraulic cylinders can be customized to meet the unique demands of marine and offshore applications. Customization enables the integration of corrosion-resistant materials, robust sealing systems, high-pressure and shock-resistant designs, temperature and fluid compatibility, as well as optimized mounting and integration features. By tailoring hydraulic cylinders to the specific requirements of marine and offshore environments, reliable performance, extended service life, and efficient operation can be achieved in these challenging operating conditions.
Can you provide real-world examples of machinery that heavily rely on hydraulic cylinders?
Hydraulic cylinders are widely used in various industries and applications due to their ability to provide powerful and precise linear motion. They play a crucial role in enabling the operation of heavy machinery that requires controlled force and movement. Here are some real-world examples of machinery that heavily rely on hydraulic cylinders:
1. Construction Equipment:
– Hydraulic cylinders are extensively used in construction machinery, such as excavators, bulldozers, loaders, and cranes. These machines rely on hydraulic cylinders to perform tasks like lifting heavy loads, extending and retracting booms, tilting buckets, and controlling the movement of various components. Hydraulic cylinders provide the power and precision required to handle the demanding conditions and heavy loads encountered in construction projects.
2. Agricultural Machinery:
– Many agricultural machines, including tractors, combine harvesters, and sprayers, utilize hydraulic cylinders for critical operations. Hydraulic cylinders are used to control the movement of attachments, such as front loaders, backhoes, and plows. They enable functions like lifting and lowering implements, adjusting cutting heights, and controlling the positioning of harvesting equipment. Hydraulic cylinders enhance efficiency and productivity in agricultural operations.
3. Material Handling Equipment:
– Hydraulic cylinders are integral components of material handling equipment, such as forklifts, pallet jacks, and cranes. These machines rely on hydraulic cylinders to lift and lower loads, tilt platforms or forks, and control the movement of lifting mechanisms. Hydraulic cylinders provide the necessary strength and precision to handle heavy loads and ensure safe and efficient material handling operations.
4. Industrial Machinery:
– Various industrial machinery and equipment heavily rely on hydraulic cylinders for critical functions. Examples include hydraulic presses, injection molding machines, metal-forming machines, and hydraulic-powered robots. Hydraulic cylinders enable precise control of force and movement in these applications, allowing for accurate shaping, pressing, and assembly processes.
5. Mining Equipment:
– Hydraulic cylinders are extensively used in mining machinery and equipment. Underground mining machines, such as continuous miners and longwall shearers, utilize hydraulic cylinders for cutting, shearing, and roof support operations. Surface mining equipment, including hydraulic shovels, draglines, and haul trucks, rely on hydraulic cylinders for tasks like bucket movement, boom extension, and vehicle suspension.
6. Automotive Industry:
– The automotive industry extensively utilizes hydraulic cylinders in various applications. Hydraulic cylinders are employed in vehicle suspension systems, power steering systems, convertible tops, and hydraulic brake systems. They enable smooth and controlled movement, precise steering, and efficient braking in automobiles.
7. Aerospace and Aviation:
– Hydraulic cylinders are utilized in aerospace and aviation applications, such as aircraft landing gear systems, wing flaps, and cargo handling equipment. Hydraulic cylinders provide the necessary force and control for extending and retracting landing gear, adjusting wing flaps, and operating cargo doors, ensuring safe and reliable aircraft operations.
8. Marine and Offshore Industry:
– Hydraulic cylinders are essential components in marine and offshore equipment, including ship cranes, winches, and hydraulic-powered anchor systems. They enable lifting, lowering, and positioning of heavy loads, as well as the control of various marine equipment.
These are just a few examples of machinery and industries that heavily rely on hydraulic cylinders. The versatility, power, and precise control offered by hydraulic cylinders make them indispensable in a wide range of applications, where controlled linear motion and force are essential.
editor by CX 2023-10-30